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Engineer Maintenance - Plant (MAI01852)
Maintenance
Aurangabad
About Us
Founded in 1988, Varroc group is a global tier-1 automotive component manufacturer and supplier of exterior lighting systems, plastic and polymer components, electricals-electronics components, and precision metallic components to passenger car, commercial vehicle, two-wheeler, three-wheeler and off highway vehicle ('OHV') OEMs directly worldwide.With 36 world-class manufacturing facilities and 16 R&D centers in 10 countries, Varroc group is on an exponential growth trajectory clocking a sale of 1.5 billion USD in 2016-17. The company is one of the leading global passenger car lighting suppliers and amongst the top 2-wheeler automotive component supplier in India. Varroc offers best design solutions that give customers a competitive edge in their markets.
Job Description
1. Breakdown Maintenance
§ Attending Breakdown maintenance on receipt of Breakdown slip/memo
§ Doing root cause (Why Why analysis) analysis and manual check to identify defect/abnormality.
§ Restoring the defective parts & removing the abnormalities
§ Implementing the counter measure to prevent occurrence of the same problem/abnormality.
§ Carry out horizontally deployment of counter measure.
§ Preparing for daily review meeting to discuss the maintenance issue.
§ Taking machine trail and handover the machine for production.
§ Coordinating with service engineers for execution of NPD & Improvement with ME Team for machine shifting activity
§ Should have departmental discussion on issues /its resolution so that it should communicated to all concern for effective closure and no repetitions
2. Predictive/ Preventive Maintenance
§ Following the prevent maintenance as per annual plan
§ Analyzing the previous history of equipment before taking it for PM.
§ Doing manual inspection of machine & equipment as per the Preventive Maintenance check sheet on daily & weekly basis.
§ Restoring the defective parts & removing the abnormalities & taking corrective measures proactively.
§ Taking trail of equipment to ensure normal functioning of the equipment & handing over to production
§ Following and updating TBM calendar
§ Inspect the machine equipments spare parts from time to time as per TBM calendar
§ Verifying the equipment and spare part as per shelf life to analysis its condition
§ Doing condition-based maintenance to increase the life of the equipment & continuous monitoring the equipment.
§ Maintaining predictive maintenance/activity report
§ Conducting quarterly preventive maintenance to avoid future breakdown
3. Inventory Reduction & Cost saving
§ Identifying critical and non-critical spare parts
§ Maintaining the inventory of spare parts as per the lead time required to procure particular spare part.
§ Reducing the inventory of parts and material by identifying and replacing with common part instead of using different parts.
§ Identify the low cost & long-life parts & materials to reduce the cost of material and parts.
§ Reducing service cost by inhouse training of employees i.e. SW & Apprentice.
§ Energy saving projects
4. Spare Part Management
§ Ensuring machine wise spare part availability as per the Time Base Maintenance (TBM)
§ Generate PR for procurement of required Spare part
§ Take follow up with Purchase department for timely availability of spare part
§ Issuing spare part from Stores & installing the spare part
5. Documentation & other activities:
§ Check Daily breakdown report & update in SAP
§ Maintain documents for TS, IATF Audit
§ Maintaining preventive maintenance check sheet, machine history card, updating TBM calendar, predictive maintenance documentation
§ 5s Audit documentation & pre and post report
§ Suggesting kaizen for improvement & implementation
Giving training to casual labor/apprentice
Job Requirement
§ Knowledge of Systems (5S, TPM, IATF)
§ Experience of handling Preventive, breakdown, predictive Maintenance
§ Knowledge of Machine, Furnace, press, robot, Induction, utility & related equipment
§ Knowledge of programming in case of IoT initiatives as applicable
Problem Solving