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Lead Quality - Plant (QUA01873)
Quality
Pune
About Us
Founded in 1988, Varroc group is a global tier-1 automotive component manufacturer and supplier of exterior lighting systems, plastic and polymer components, electricals-electronics components, and precision metallic components to passenger car, commercial vehicle, two-wheeler, three-wheeler and off highway vehicle ('OHV') OEMs directly worldwide.With 36 world-class manufacturing facilities and 16 R&D centers in 10 countries, Varroc group is on an exponential growth trajectory clocking a sale of 1.5 billion USD in 2016-17. The company is one of the leading global passenger car lighting suppliers and amongst the top 2-wheeler automotive component supplier in India. Varroc offers best design solutions that give customers a competitive edge in their markets.
Job Description
Ensure the adherence of Supplier Quality and In-coming Quality
§ Maintain Incoming parts quality, supplier monitoring and supplier audit
§ Be Part of CFT to have concrete AOI development with CD team during development.
§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.
§ Participate in supplier CAT Meeting.
§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers
§ Analyzing the audit report and action plan from supplier for closing NC’s
§ Issue Supplier notification for quality issue, debit etc.
Adherence of quality systems at In-process Quality
§ Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.
§ Review Layout testing and Functional testing for production process.
§ Enforce First off, last off, In-process product audit, control charts are implemented.
§ To ensure the Identification and traceability of parts during process and supplies to customer.
Maintain the QMS at Plant
§ Provide the details of Customer QMS requirements to Employees
§ Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.
§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.
§ Maintain QMS documents legibility & availability.
§ Implement Inspection standard and work instructions related to all QA process
§ Timely submission of revalidated reports and maintain layout inspection records etc.
§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.
§ Preparing observation NCs report & tracking and verifying the actions against the NC’s to ensure timely closure.
Achieve Zero defect out-flow to Customer
§ Control of master sample & revalidation.
§ Promote awareness of customer requirements throughout the organization.
§ Participate in APQP process.
§ Establish Quality control measures at the identified critical control parameters.
§ Ensure enough lighting is there in applicable parts checking area.
§ Control on outsourced processes.
§ Provide and check use of required PPEs to Shift Inspectors.
§ Set the competitive targets for Inspectors to improve Quality and productivity
Up-keeping available facility at Quality Lab
§ Monitor the calibration of measuring instruments as per plan
§ Controlling of measuring and testing equipment
§ To follow on testing with outside lab & maintaining the QA lab.
NPD Quality
§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.
§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)
§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)
§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA
§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA
Internal Description
Ensure the adherence of Supplier Quality and In-coming Quality
§ Maintain Incoming parts quality, supplier monitoring and supplier audit
§ Be Part of CFT to have concrete AOI development with CD team during development.
§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.
§ Participate in supplier CAT Meeting.
§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers
§ Analyzing the audit report and action plan from supplier for closing NC’s
§ Issue Supplier notification for quality issue, debit etc.
Adherence of quality systems at In-process Quality
§ Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.
§ Review Layout testing and Functional testing for production process.
§ Enforce First off, last off, In-process product audit, control charts are implemented.
§ To ensure the Identification and traceability of parts during process and supplies to customer.
Maintain the QMS at Plant
§ Provide the details of Customer QMS requirements to Employees
§ Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.
§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.
§ Maintain QMS documents legibility & availability.
§ Implement Inspection standard and work instructions related to all QA process
§ Timely submission of revalidated reports and maintain layout inspection records etc.
§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.
§ Preparing observation NCs report & tracking and verifying the actions against the NC’s to ensure timely closure.
Achieve Zero defect out-flow to Customer
§ Control of master sample & revalidation.
§ Promote awareness of customer requirements throughout the organization.
§ Participate in APQP process.
§ Establish Quality control measures at the identified critical control parameters.
§ Ensure enough lighting is there in applicable parts checking area.
§ Control on outsourced processes.
§ Provide and check use of required PPEs to Shift Inspectors.
§ Set the competitive targets for Inspectors to improve Quality and productivity
Up-keeping available facility at Quality Lab
§ Monitor the calibration of measuring instruments as per plan
§ Controlling of measuring and testing equipment
§ To follow on testing with outside lab & maintaining the QA lab.
NPD Quality
§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.
§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)
§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)
§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA
§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA
Job Requirement
Ensure the adherence of Supplier Quality and In-coming Quality
§ Maintain Incoming parts quality, supplier monitoring and supplier audit
§ Be Part of CFT to have concrete AOI development with CD team during development.
§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.
§ Participate in supplier CAT Meeting.
§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers
§ Analyzing the audit report and action plan from supplier for closing NC’s
§ Issue Supplier notification for quality issue, debit etc.
Adherence of quality systems at In-process Quality
§ Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.
§ Review Layout testing and Functional testing for production process.
§ Enforce First off, last off, In-process product audit, control charts are implemented.
§ To ensure the Identification and traceability of parts during process and supplies to customer.
Maintain the QMS at Plant
§ Provide the details of Customer QMS requirements to Employees
§ Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.
§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.
§ Maintain QMS documents legibility & availability.
§ Implement Inspection standard and work instructions related to all QA process
§ Timely submission of revalidated reports and maintain layout inspection records etc.
§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.
§ Preparing observation NCs report & tracking and verifying the actions against the NC’s to ensure timely closure.
Achieve Zero defect out-flow to Customer
§ Control of master sample & revalidation.
§ Promote awareness of customer requirements throughout the organization.
§ Participate in APQP process.
§ Establish Quality control measures at the identified critical control parameters.
§ Ensure enough lighting is there in applicable parts checking area.
§ Control on outsourced processes.
§ Provide and check use of required PPEs to Shift Inspectors.
§ Set the competitive targets for Inspectors to improve Quality and productivity
Up-keeping available facility at Quality Lab
§ Monitor the calibration of measuring instruments as per plan
§ Controlling of measuring and testing equipment
§ To follow on testing with outside lab & maintaining the QA lab.
NPD Quality
§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.
§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)
§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)
§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA
§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA
Internal Description
Ensure the adherence of Supplier Quality and In-coming Quality
§ Maintain Incoming parts quality, supplier monitoring and supplier audit
§ Be Part of CFT to have concrete AOI development with CD team during development.
§ Evaluate supplier product quality on regular basis and guide them to achieve consistency in quality.
§ Participate in supplier CAT Meeting.
§ Preparing and implementing supplier wise annual audit plan to improvement and evaluate the suppliers
§ Analyzing the audit report and action plan from supplier for closing NC’s
§ Issue Supplier notification for quality issue, debit etc.
Adherence of quality systems at In-process Quality
§ Conduct the Internal audit of product & Manufacturing Processes and taking necessary corrective & preventive actions to prevent occurrences.
§ Review Layout testing and Functional testing for production process.
§ Enforce First off, last off, In-process product audit, control charts are implemented.
§ To ensure the Identification and traceability of parts during process and supplies to customer.
Maintain the QMS at Plant
§ Provide the details of Customer QMS requirements to Employees
§ Planning internal audit, coordinate to conduct management review meeting (MRM) & prepare minutes of meeting for necessary actions.
§ Carryout IATF internal audit as per plan in coordination with BU QMS lead.
§ Maintain QMS documents legibility & availability.
§ Implement Inspection standard and work instructions related to all QA process
§ Timely submission of revalidated reports and maintain layout inspection records etc.
§ Preparing the plan for process, product and poka-yoke Audit and analyzing audit report.
§ Preparing observation NCs report & tracking and verifying the actions against the NC’s to ensure timely closure.
Achieve Zero defect out-flow to Customer
§ Control of master sample & revalidation.
§ Promote awareness of customer requirements throughout the organization.
§ Participate in APQP process.
§ Establish Quality control measures at the identified critical control parameters.
§ Ensure enough lighting is there in applicable parts checking area.
§ Control on outsourced processes.
§ Provide and check use of required PPEs to Shift Inspectors.
§ Set the competitive targets for Inspectors to improve Quality and productivity
Up-keeping available facility at Quality Lab
§ Monitor the calibration of measuring instruments as per plan
§ Controlling of measuring and testing equipment
§ To follow on testing with outside lab & maintaining the QA lab.
NPD Quality
§ Review control plans (Pre-launch and full production) and identify product design and process concerns during product planning stage.
§ Cross verify the documents (Setup approval/first piece approval/in process inspection/ final inspection/ dock audit)
§ Develop action plan to reduce vital RPNs through ME team (Above set baseline)
§ Be active member in CFT for development of Process documents during the Product Planning process (Gate 0) and all steps of DFMEA
§ Participate as CFT member to Calculate the SOD (Severity x Occurrence x Detection) number or risk priority number (RPN) as part of PFMEA